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JohnSL - Random Products
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Добавлен 4 май 2014
Hi, my name is John Socha-Leialoha. I'm a software developer by day, so at home I like to do things more mechanical. That usually means CNC milling, injection molding, and in general helping to bring new products to market. I hope you enjoy my channel, where I publish videos on projects that interest me. Here is some of what I do:
* DIY/Home Injection Molding
* CNC Milling
* Watch Making -- creating a family of automatic watches
* Model Train Throttle -- commercial injection molding
* DIY/Home Injection Molding
* CNC Milling
* Watch Making -- creating a family of automatic watches
* Model Train Throttle -- commercial injection molding
4th Axis Milling — Making a drilling jig
Using my 4th axis to mill a part that requires at least two sided milling.
My Patreon: patreon.com/johnsl
My Patreon: patreon.com/johnsl
Просмотров: 1 562
Видео
"3D Printed" Epoxy Injection Mold, Part 1
Просмотров 79 тыс.3 месяца назад
Aluminum Filled epoxy is a great material for short-run injection molds. It's tougher than 3D printed injection molds, and has better thermal conductivity and 3D printed injection molds. My goal is to still use 3D printer, but to create a positive and then pour the epoxy around the positive. My Patreon: patreon.com/johnsl I used EpoxAcast 655 HT: www.smooth-on.com/products/epoxacast-655-ht-hard...
Part 2, Fixing an Injection Mold Design Flaw
Просмотров 1,7 тыс.4 месяца назад
This is a follow-up video on modifying the battery door of the TCS UWT-50 wireless throttle for model trains. The injection molder (and mold maker) discovered an issue with my "steel safe" changes, so I worked with Texlon and TCS to decide on the route we wanted to take. TCS: www.tcsdcc.com/ Texlon Plastics : www.texlonplastics.com/ My Patreon: patreon.com/johnsl
Fixing an Injection Mold Design Flaw
Просмотров 3,8 тыс.4 месяца назад
We got reports from the field that the tabs on the battery door were sometimes breaking. This is for the TCS UWT-50 wireless throttle for model trains: www.tcsdcc.com/. Encountering and fixing and injection mold design flaw is fairly common, and is not that hard to deal with. My Patreon: patreon.com/johnsl
Rigid Frame for SmartBench CNC Router
Просмотров 2,9 тыс.6 месяцев назад
While my Yeti SmartBench CNC router works fairly well, it wasn't as rigid and didn't have as much Z accuracy as I would have liked. I found a post on Facebook from Michael Walsh about building a rigid frame: groups/2192222464415462/permalink/2823898101247892/ My Patreon: patreon.com/johnsl Parts list here: trains.socha.com/2023/11/rigid-frame-for-smartbench-cnc-router.html
Cutter Compensation vs Stock to Leave
Просмотров 3,1 тыс.8 месяцев назад
Cutter compensation and stock to leave are both ways to dial in dimensions very precisely. Using cutter compensation is faster and easier, but a little harder to understand. Support me on Patreon: patreon.com/johnsl
Exploding Crystal and Watch Gasket Woes
Просмотров 2,3 тыс.9 месяцев назад
The goal is to determine the correct size for the crystal and watch gasket for the 3D printed stainless steel watch body. But I was having problems with the crystal exploding! Support me on Patreon: patreon.com/johnsl Affiliate link to the crystal press I used: amzn.to/448o6wo
Double Sided Milling of Z Axis Stepper Mounts
Просмотров 4,9 тыс.10 месяцев назад
I decided to see if I could get good enough alignment between the front and back of some complicated parts by using double-sided milling of the Z axis stepper mounts for my lathe. The idea is to do this without the usual hat. I also tried using a vibratory tumbler for the first time. Support me on Patreon: patreon.com/johnsl
The Making of TheCrafsMan's Pocketnaut Mold Part 2 of 2
Просмотров 8 тыс.10 месяцев назад
TheCrafsMan's video: ruclips.net/video/Y5_kSuMitu8/видео.html The making of TheCrafsMan's Pocketnaut mold is part 2 of 2 parts of a collaboration between myself, LNS Technologies, and TheCrafsMan SteadyCraftin. In part 1, I walked through making the mold for the body (the orange section in the thumbnail). Part 2, this video, covers the mold for the face inserts. This mold is intended for the LN...
The Making of TheCrafsMan's Pocketnaut Mold Part 1/2
Просмотров 11 тыс.11 месяцев назад
TheCrafsMan's video: ruclips.net/video/Y5_kSuMitu8/видео.html The making of TheCrafsMan's Pocketnaut mold is part 1 of two parts of a collaboration between myself, LNS Technologies, and TheCrafsMan SteadyCraftin. In part 1, I walk through making the mold for the body (the orange section in the thumbnail). Part 2 will cover the mold for the face inserts. This mold is intended for the LNS Model 3...
Operation Order - Watch Stem First
Просмотров 1,8 тыс.11 месяцев назад
Changing the operation order made a big different for this watch project. I'm using the riser I milled in the previous episode. Support me on Patreon: patreon.com/johnsl
Milling a Riser Block for the Watch Stem Fixture
Просмотров 1,4 тыс.11 месяцев назад
I realized that by milling a riser block for the watch stem fixture, I could reduce the effort and speed up the work to mill a watch body. This is a fairly simple job, but no less enjoyable. Support me on Patreon: patreon.com/johnsl
Custom Watch Body V2 -- Probing Gone Wrong!
Просмотров 1,9 тыс.Год назад
I'm always trying to make my machining more accurate and repeatable. For my watch body project, I decided to try out 3-point probing. I thought this would be more accurate than probing the back-left corner. However, this became a story of probing gone wrong. Support me on Patreon: patreon.com/johnsl
Adding Texture to an Injection Mold
Просмотров 11 тыс.Год назад
I was asked to add texture to an injection mold. I've never done this before, but heard that you can use sand blasting. I first tried an air eraser, which didn't work well. Then a full-sized sand blasting cabinet, which did work. Support me on Patreon: patreon.com/johnsl 00:00 Open 01:08 Intro, CAD, and CAM 03:48 Milling the mold 05:51 Masking the mold 08:27 Sandblasting 09:02 Removing the tape...
A Threaded Watch Back -- Tiny and Tricky Threads
Просмотров 2,9 тыс.Год назад
Making a threaded watch back with tiny and tricky threads was not easy. I needed room for an O-ring as well, so there wasn't a whole lot of room for threads. I didn't get a working version the first time around either. Support me on Patreon: patreon.com/johnsl * Part 1: ruclips.net/video/WsUpLqfBhVM/видео.html * Part 2: ruclips.net/video/z5yi1x_k4_I/видео.html * Part 3: ruclips.net/video/ZdXsC1...
Will It Fill? -- Inexpensive Mold Flow Analysis in Fusion 360
Просмотров 4 тыс.Год назад
Will It Fill? Inexpensive Mold Flow Analysis in Fusion 360
Injection Molding a Guitar Pick - Designing, making, using
Просмотров 9 тыс.Год назад
Injection Molding a Guitar Pick - Designing, making, using
The Making of my Injection Molding Controller
Просмотров 3,4 тыс.Год назад
The Making of my Injection Molding Controller
Perfect 2-Sided Milling: Making a Manifold
Просмотров 9 тыс.Год назад
Perfect 2-Sided Milling: Making a Manifold
Touch screen for a 60-year old injection molding machine
Просмотров 23 тыс.Год назад
Touch screen for a 60-year old injection molding machine
Watch O-Ring -- Will it survive 50m water depth?
Просмотров 4,5 тыс.Год назад
Watch O-Ring Will it survive 50m water depth?
Injection Molding a Spoon - Designing, making, using
Просмотров 470 тыс.Год назад
Injection Molding a Spoon - Designing, making, using
Two Products from One Injection Mold
Просмотров 4,9 тыс.Год назад
Two Products from One Injection Mold
Making Tiny Custom Threads for a Custom Watch Back
Просмотров 2,8 тыс.Год назад
Making Tiny Custom Threads for a Custom Watch Back
Problems with a 1mm Renishaw Stylus Tip
Просмотров 2,6 тыс.Год назад
Problems with a 1mm Renishaw Stylus Tip
Threads and tolerances, calculating diameters and pitch diameter offset
Просмотров 13 тыс.Год назад
Threads and tolerances, calculating diameters and pitch diameter offset
Making a Floating Shoe Shelf with a Yeti SmartBench CNC Router
Просмотров 1,6 тыс.Год назад
Making a Floating Shoe Shelf with a Yeti SmartBench CNC Router
Designing a Floating Shoe Shelf in Fusion 360
Просмотров 879Год назад
Designing a Floating Shoe Shelf in Fusion 360
Finishing a Front Closet with a CNC Router
Просмотров 2,2 тыс.Год назад
Finishing a Front Closet with a CNC Router
Ohhhh boy. A new panel! That’s a project!! Can’t wait to see it finished out! Have a wish list along those lines myself. Best.
I was wondering when someone would recognize what that was. I'm doing much of the work myself and plan to talk about what I've learned.
What program is used in design?
Fusion 360 for CAD and CAM.
I have never seen a more long winded method. Aim for 6 passes 1 for each face.
I saw that there are no exit holes, how does it inject without creating bubbles in the molded part?
There are air vents, but they're very shallow and vent to the sides.
Good to see you back. One of the things I like about your channel is its has all the bumps and twist of real life.
Glad you are back! What kind of media are you using in your tumbler?
It's Harbor Freight's Rust-Cutting Resin Abrasive Tumbler Media, which is the green media. It's gentler than other media, so takes a while. But I really like the finish.
Fusion now has Configurations, but Derive is still relevant. Configurations are best for 'variations' of a design (ie changes in properties, toggling 'childless' features, etc). It's not so great at toggling/switching chains of dependent features. By 'toggle', I mean 'Suppress' all but the active option. Derive is often the simplest option when a design requires selectable upstreamfeatures (eg different sketch profiles) which each have a chain of dependent features (eg. extrude(s), combine, chamfer, etc). AD discussed using Derive like a 'Configuration' here: ruclips.net/video/OpFSoPLSaag/видео.html&pp=ygUVRGVyaXZlLWluZyBGdXNpb24gMzYw Thanks for the vid btw 🙂
What sort of tumbler and media do you use to get that finish?
It's the green tumbler media from Harbor Freight.
Happy to see you again! Another nicely done video, always enjoy your work.
Hi John, Great video with 4th axis you've got there. Every time I see your 4th I wanna buy one. One day... Cheers
Any idea why that small drill broke? Insufficient pecking?
I was too aggressive with the feeds and speeds.
John. You do what you find interesting as we will too. Long time no see but great video.
"I was too lazy to put a tap in the machine..." is the #1 reason threaded holes get buggered up in machine shops! I can't tell you how many parts I screwed up because I literally didn't want to go through the rigamarole of finding the tap, finding the right tap collet, finding a tool holder, etc. Good to see you back in action!
Wow, you work on top of this? I assumed (incorrectly obviously) that you were retired, or only working on this stuff full time!
So good to see a new video from you, I'm a big fan of your content. :)
Thanks for the video, fun little project
Good stuff!
Good to see a new video! I really appreciate your video style. Using coolant and not putting music over the machine working. Hearing the cut is an important part of knowing what a proper cut or tool path sounds like. 👍🏻 Thanks again
Heck, I usually end up making three of everything 😂. Looking forward to your instrument panel upgrade. I am mostly satisfied with version #7 of mine... longezproject.blogspot.com/2023/10/fuel-injection-conversion-part-7.html Ciao, Marco.
Great video thanks for posting. what was the total length of your stock and did you get much chatter? I have a piece of stock I need to machine on my 4th axis that is 3.75" in length with no tail stock so I am wondering if the stickout will cause me some problems. What material are you using in your tumbler?
I'd love to see more resin printed injection molding work, most of all. also interested in getting better at cnc-mill with freecad if possible, diy edm, diy cnc-lathe but definitely do whatever interests you!
thank for uploading ....great video .....i think this is easy part..you did waste so much material .... i can make 4 at a time in 2 setups in 3 axis ....no need 4 axis ...... but like if you have it then you should use it like this ....thank you
Great work, 4th axis makes these type of job so much easier! I need to figure out how to get one setup on my hobby machine now!
A Fusion360 subscription with machining add-on for an hobby cnc machine? Expensive hobby. I wish they would add 4th axis back to basic.
@@huistv2005 oh, you can't do 4th axis programming under the hobby license? Damn that's a shame
@@ThisDesignedThat You can do this type of 3+1 with the standard F360 license (~$350/yr). The expensive machining extension is only required for simultaneous 4 axis moves.
I bumped my tool steer with a cooling bucket and the tool setter loosened upside down. Do you have a setup to align it? It is loose and doesn`t tighten straight and flat.
Evening John I would like to learn cnc programming can you help me ❤
What mold release did he use and what do you recommend for mold release?
I didn't need to use a mold release for this part.
@@JohnSL i know but when you do need mold release or if you were working on a project where mild release would be required which ones would you go for and what mold release was the guy using in the video when he was using your mold
I hope you are doing well. We haven't seen any new post. I worry something has happened to you or family. Be well.
Thank you. I have another hobby project that has been taking up a lot of my time. But I have a new video coming out tomorrow.
What an insightful journey from design to finished product! Your meticulous approach to injection molding really shines through in this video. It's fascinating to see the entire process unfold, from conceptualization to the practical application of the spoon. Your attention to detail and explanation of each step make it incredibly engaging and educational. Can't wait to see more projects like this!
nice
Thank you for a clear video.
High quality storyboarding, production, and post production work! I have so many questions! Missing parts for rookies include introducing us to the name of the design software you are using, telling us about what kind of file with extension name it produces, and then telling us the name of tool path software used to create the tool path from the design file and giving the exact name and model number of the milling machine that does 30k rpm. I would like to suggest a complete process video story board that instead of being focal to one product, focuses on exactly delineating the work flow chart up to and including quality control. This would include software packages, file extensions, milling equipment, and injection equipment along with some kind of explanation of how the plastic beads are melted, chambered, and injected. I am looking at a similar project for a much larger part in epdm and am keen to soak it all in.
The polishing shouldn't start until you've ground or filed off the tooling marks. You'd be better off starting with 40 or 60 grit sand paper and working up.
Realy helpful
❤very nice
Superb ❤
I am really impressed and your technology is really fruitful for my country Please send your contact number
Thanks
@John how accurate is the simulation? Did you have a chance to see if the sink marks, weld lines, warpage match on the actual molded part?
what printer equipment and resin are you using?
Thanks for posting this. I got this fault this morning and my heart sank as I need to get a job done urgently. Within an hour I was up and running thanks to your video. Top man.
I discovered an issue with the channel listing. Part 2 is missing. It has been like that for quite some time. :)
I've been quite busy with other projects. But should be back with part 2 soon. Sorry for the long delay.
Hay John, amazing video A to Z, can you share the spoon 3D model
Thank you for the lessons!!
IF YOU DID ADD VENTS WHERE WOULD YOU HAVE PUT THEM?
Hi, thanks for the tip, does this work on a broken screw in a stainless steel watch case ?
That's exactly what this was. It's 316 stainless.
Thanks so much for you video, i Want see the part 2 ... i have some question, firts im from mexico, second the Epoxy can be change for resin of 3D Print?, i can see you have a problem whit the plastic, maybe your problem is the time cold and no the presure, i tried make a simple inyection machine with 3D print (ENDER 3) and the problem was my Mold and no the press... and last question which one the same epoxy injection similar?
What epoxy did you use?
The information is in the description.
Check the runout on the spindle taper or a test bar, not a random tool you just chucked up.
John, thank you for posting this video. I have the same Maximat 7. Could you please share the height of the custom tool post that came with the lathe (from the machined bottom to the machined top)?
Yes, it's 0.9 inches.
Do you have a license for your autodesk 360 and how much does it cost?
This is using my standard Fusion 360 license. The prices are on their web site.